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Never let engine speeds enter the red zone.





U-322

If any engine trouble should occur during the break-in period, consult a Yamaha dealer immediately.


 


After 1,000 km (600 mi) of operation, be sure to replace the transmission oil.


F-401

Parking

When parking the motorcycle, stop the engine and remove the ignition key. Turn the fuel cock to "OFF" whenever stopping the engine.


5-5


U-630

WARNING:

The muffler and exhaust pipe are hot. Park the motorcycle in a place where pedestri­ans or children are not likely to touch the motorcycle. Do not park the motorcycle on a slope or soft ground; the motorcycle may overturn.


5-6


PERIODIC

MAINTENANCE AND MINOR REPAIR


U-632

AWARNING:

If you are not familiar with motorcycle service, this work should be done by a Yamaha dealer.


 


Periodic inspection, adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner. The main­tenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals. YOU MUST TAKE INTO CONSIDERATION THAT WEATHER, TERRAIN, GEOGRAPHICAL LO­CATIONS, AND A VARIETY OF INDIVIDUAL USES ALL TEND TO DEMAND THAT EACH OWNER ALTER THIS TIME SCHEDULE TO SHORTER INTERVALS TO MATCH THE EN­VIRONMENT. The most important points of motorcycle inspection, adjustment, and lubri­cation are explained in the following pages.


H-101

Tool kit

The service information included in this manual is intended to provide you, the owner, with the necessary information for completing some of your own preventive maintenance and minor repairs. The tools provided in the owner's tool kit are sufficient for most of these purposes; however, a torque wrench is also necessary to properly tighten nuts and bolts.


6-1


U-671



^WARNING:

Modifications to this motorcycle not ap­proved by Yamaha may cause loss of per­formance, and render it unsafe for use. Consult a Yamaha dealer before attempt­ing any changes.


1 Tool kit

u 060

NOTE: _____________________________

If you do not have a torque wrench available during a service operation requiring one, take your motorcycle to a Yamaha dealer to check the torque settings and adjust them as necessary.


6-2


 

PERIODIC MAINTENANCE/LUBRICATION   Unit km Imiles)
ITEM REMARKS BREAK-IN 1,000 (600) EVERY
6,000 (4,000) or 6 months 12,000 (8,000) or 12 months
Spark plug Check condition. Clean or replace if necessary. O O O
Air filter Clean Replace if necessary   O O
Carburetor* Check idle speed/starter operation Adjust if necessary O o O
Fuel line* Check fuel hose for cracks or damage Replace if necessary   o O
Transmission oil* Check oil level/oil leakage Correct if necessary Replace every 24,000 (16,000) or 24 months. (Warm engine before draining.) REPLACE o O
Autolube pump* Check operation Correct if necessary. Air bleeding O o O
Brake* Check operation/fluid leakage/See NOTE. Correct if necessary   o O
Clutch Check operation Adjust if necessary   o O
Rear arm pivot* Check rear arm assembly for looseness. Correct if necessary Moderately repack every 24,000 (16,000) or 24 months *•*     o
Rear suspension link pivots* Check operation Moderately repack O o o
Wheels* Check balance/damage/runout/spoke tightness Repair if necessary.   o o

6-3


Unit km (miles}

 

 

ITEM REMARKS BREAK-IN 1,000 (6001 EVERY
6,000 (4,000) or 6 months 12,000 (8,000) or 12 months
Wheel bearings* Check bearings assembly for looseness/damage Replace if damaged   O o
Steering bearing* Check bearings assembly for looseness Correct if necessary Moderately repack every 24,000 (16,0001 or 24 months ** o   o
Front forks* Check operatjon/ofi leakage Repair if necessary   o o
Rear shock absorber* Check operation/oil leakage Repair if necessary   o o
Cooling system Check coolant leakage Repair if necessary Replace coolant every 24,000 (16,0001 or 24 months   o o
Drive chain Check chain slack/alignment Adjust if necessary Clean and lube EVERY 500 (300)
Fittings/ Fasteners* Check all chassis fittings and fasteners Correct if necessary O o o
Sidestand* Check operation Repair if necessary o o o
Sidestand switch* Check operation Clean or replace if necessary o o o
Battery* Check specific gravity Check breather pipe for proper operation Correct if necessary   o o

It is recommended that these items be serviced by a Yamaha dealer Medium weight wheel bearing grease Lithium soap base grease

6-4


NOTE: _____________________________________________________________________

Brake fluid replacement:

1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normal­
ly check the brake fluid level and add the fluid as required.

2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.

3. Replace the brake hoses every four years, or if cracked or damaged.

6-5


H 301

Torque specifications

Use a torque wrench to tighten these items. It is recommended that these items be checked occasionally, especially before a long trip. Al­ways check the tightness of these items whenever they are loosened for any reason.

 

A B General torque specifications
(Nut) (Bolt) Nm m-kg ft'lb
10 mm 6 mm      
12 mm 8 mm   1 5  
14 mm 10 mm      
17 mm 12 mm      
19 mm 14 mm      
22 mm 16 mm   13 0  

 

Item Torque
  Nm m»kg ft.lb
Spark plug      
Engine drain bolt   1 5  
Coolant drain bolt   1 0  
Rear shock absorber-      
Lock nut      
Front wheel axle      
Axle holder nut   1 0  
Rear wheel axle nut      

6-6


EAH44S00







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